As it turns out, it looks like a correctly built Xbox 360 should not be overheating at all. The problem is, there are some Xbox 360s out in the wild that were built incorrectly. A group of German modders took apart two Xbox 360 units that were purchased independently of each other, and they found that the protective foil had not been removed from the heatsink. The problem with that is obvious - the heatsink is being insulated by the foil and plastic, and thereby cannot do it’s job. Honestly, we are surprised the Microsoft would be shipping units with such an amateur mistake.

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